Matatar Kumfa ta Silicon Carbide ta Musamman don Tacewa da Gyaran Karfe
Tun lokacin da aka kafa kamfaninmu, yawanci yana ɗaukar ingancin samfura a matsayin rayuwar kasuwanci, yana haɓaka fasahar masana'antu akai-akai, yana inganta samfura masu kyau da kuma ci gaba da ƙarfafa tsarin gudanarwa mai inganci na kasuwanci, bisa ga dukkan ƙa'idodin ƙasa na ISO 9001: 2000 donMatatar Yumbu da Matatar Kumfa ta YumbuMun dage kan ci gaban hanyoyin magance matsaloli, mun kashe kudade masu yawa da albarkatun dan adam wajen inganta fasaha, da kuma sauƙaƙa inganta samar da kayayyaki, tare da biyan buƙatun masu saye daga dukkan ƙasashe da yankuna.
Tace kumfa yumbuwani sabon nau'in kayan aiki ne da ake amfani da shi wajen tace ruwa kamar ƙarfe mai narkewa. Yana da tsari na musamman da kuma kyakkyawan aiki kuma ana amfani da shi sosai a masana'antu kamar siminti.
1. Alumina:
Zafin da ya dace: 1250℃. Ya dace da tacewa da tsarkake mafita na aluminum da alloy. Ana amfani da shi sosai a cikin simintin yashi na yau da kullun da simintin mold na dindindin kamar simintin sassan aluminum na mota.
Fa'idodi:
(1) Cire ƙazanta yadda ya kamata.
(2) Gudun aluminum mai narkewa mai dorewa kuma mai sauƙin cikawa.
(3) Rage lahani na simintin, inganta ingancin saman da halayen samfur.
2. SiC
Yana da ƙarfi da juriya ga tasirin zafi mai yawa da kuma lalata sinadarai, kuma yana iya jure yanayin zafi mai yawa har zuwa kusan 1560°C. Ya dace da yin amfani da ƙarfe na tagulla da ƙarfe.
Fa'idodi:
(1) Cire ƙazanta kuma inganta tsarkin ƙarfe mai narkewa yadda ya kamata.
(2) Rage hayaniya har ma da cikawa.
(3) Inganta ingancin saman simintin da yawan amfanin ƙasa, rage haɗarin lahani.
3. Zirconia
Zafin da ke jure zafi ya fi kusan 1760℃, tare da ƙarfi mai yawa da kuma juriyar tasirin zafi mai yawa. Yana iya cire ƙazanta yadda ya kamata a cikin simintin ƙarfe da kuma inganta ingancin saman da halayen injina na simintin.
Fa'idodi:
(1) Rage ƙananan ƙazanta.
(2) Rage lahani a saman, inganta ingancin saman.
(3) Rage niƙa, ƙarancin farashin injinan rage gudu.
4. Haɗin da aka yi da carbon
An ƙera matatar kumfa mai tushen carbon musamman don amfani da ƙarfe mai ƙarancin carbon da kuma amfani da ƙarfe mai ƙarancin ƙarfe, kuma ta dace da manyan simintin ƙarfe. Yana cire ƙazanta daga ƙarfe mai narkewa yadda ya kamata yayin da yake amfani da babban yankin saman sa don shanye ƙananan abubuwan da aka haɗa, yana tabbatar da cika ƙarfe mai narkewa da santsi. Wannan yana haifar da siminti mai tsafta da rage yawan siminti.
tashin hankali.
Fa'idodi:
(1) Ƙarancin yawan abu, ƙarancin nauyi da kuma yawan zafi, wanda ke haifar da ƙarancin adadin ajiyar zafi. Wannan yana hana ƙarfen da aka narke na farko ya taurare a cikin matatar kuma yana sauƙaƙa saurin wucewar ƙarfe ta cikin matatar. Cike matatar nan take yana taimakawa rage girgizar da ke faruwa sakamakon haɗakar abubuwa da ɓarna.
(2) Tsarin aiki mai amfani sosai, gami da yashi, harsashi, da simintin yumbu daidaitacce.
(3) Matsakaicin zafin aiki na 1650°C, wanda hakan ke sauƙaƙa tsarin zubar da ruwa na gargajiya sosai.
(4) Tsarin raga na musamman mai girma uku yana daidaita kwararar ƙarfe mai rikitarwa yadda ya kamata, wanda ke haifar da rarrabawar microstructure iri ɗaya a cikin simintin.
(5) Yana tace ƙananan ƙazanta marasa ƙarfe yadda ya kamata, yana inganta injinan abubuwan da aka haɗa.
(6) Yana inganta cikakkun halayen injina na simintin, gami da taurin saman, ƙarfin juriya, juriyar gajiya, da tsawaitawa.
(7) Babu wani mummunan tasiri ga sake narke kayan da ke ɗauke da matattara.
Siffofi:
Babban porosity da babban yanki na musamman:Porosity na kashi 80%–95%, porosity masu haɗin kai na 3D suna ba da damar hana ƙazanta shiga cikin ƙarfe/gilashi mai narkewa.
Babban juriya ga zafin jiki mai yawa:Nau'in alumina na 1250℃, silicon carbide har zuwa 1500℃, zirconia sama da 1760℃.
Babban ƙarfi da juriya ga girgizar zafi:Yana jure wa tasirin ƙarfe mai narkewa; yana tsayayya da fashewa a lokacin da ake canjin yanayin zafi cikin sauri.
Kyakkyawan aikin tacewa:Hanyoyi guda huɗu (miƙe kwarara, tantancewa, tace kek, shawa) suna ƙara tsarkin ƙarfe mai narkewa, inganta ingancin kayan siminti da rage yawan ƙin yarda.
Kyakkyawan kwanciyar hankali na sinadarai:Babu wani martani da aka samu daga narkewar ƙarfe; babu wani mummunan tasiri ga tsarin ƙarfe/aikinsa.
Mai sauƙi:Mai sauƙin shigarwa; yana rage nauyi akan kayan aikin siminti.
Daidaito mai girma:Yana cika buƙatun tsarin siminti daban-daban don daidaito da daidaiton tacewa.
Ƙarancin juriyar kwarara:Tsarin ramuka mai lanƙwasa na 3D yana tabbatar da kwararar kayan narkakken ruwa mai santsi.
| Samfura da Sigogi na Matatun Kumfa na Alumina | |||||
| Abu | Ƙarfin Matsi (MPa) | Rarrabuwar ƙasa (%) | Yawan Yawa (g/cm3) | Zafin Aiki (≤℃) | Aikace-aikace |
| RBT-01 | ≥0.8 | 80-90 | 0.35-0.55 | 1200 | Gina Aluminum Alloy |
| RBT-01B | ≥0.4 | 80-90 | 0.35-0.55 | 1200 | Babban Gilashin Aluminum |
| Girma da Ƙarfin Matatun Kumfa na Alumina | ||||
| Girman (mm) | Nauyi (kg) | Yawan Gudawa (kg/s) | Nauyi (kg) | Yawan Gudawa (kg/s) |
| 10ppi | 20ppi | |||
| 50*50*22 | 42 | 2 | 30 | 1.5 |
| 75*75*22 | 96 | 5 | 67 | 4 |
| 100*100*22 | 170 | 9 | 120 | 7 |
| φ50*22 | 33 | 1.5 | 24 | 1.5 |
| φ75*22 | 75 | 4 | 53 | 3 |
| φ90*22 | 107 | 5 | 77 | 4.5 |
| Babban Girma (Inci) | Nauyi (Tan) 20,30,40ppi | Yawan Gudawa (kg/min) | ||
| 7"*7"*2" | 4.2 | 25-50 | ||
| 9"*9"*2" | 6 | 25-75 | ||
| 10"*10"*2" | 6.9 | 45-100 | ||
| 12"*12"*2" | 13.5 | 90-170 | ||
| 15"*15"*2" | 23.2 | 130-280 | ||
| 17"*17"*2" | 34.5 | 180-370 | ||
| 20"*20"*2" | 43.7 | 270-520 | ||
| 30"*23"*2" | 57.3 | 360-700 | ||
| Samfura da Sigogi na Matatun Kumfa na SiC na Ceramic | |||||
| Abu | Ƙarfin Matsi (MPa) | Rarrabuwar ƙasa (%) | Yawan Yawa (g/cm3) | Zafin Aiki (≤℃) | Aikace-aikace |
| RBT-0201 | ≥1.2 | ≥80 | 0.40-0.55 | 1480 | ƙarfe mai ƙarfi, ƙarfe mai launin toka da ƙarfe mara ƙarfe |
| RBT-0202 | ≥1.5 | ≥80 | 0.35-0.60 | 1500 | Don yin bugun kai tsaye da kuma manyan simintin ƙarfe |
| RBT-0203 | ≥1.8 | ≥80 | 0.47-0.55 | 1480 | Don injin turbin iska da kuma manyan simintin |
| Girma da Ƙarfin Matatun Kumfa na SiC | ||||||||
| Girman (mm) | 10ppi | 20ppi | ||||||
| Nauyi (kg) | Yawan Gudawa (kg/s) | Nauyi (kg) | Yawan Gudawa (kg/s) | |||||
| Launin tokaBaƙin ƙarfe | Ductile Iron | Baƙin toka | Ductile Iron | Baƙin toka | Ductile Iron | Baƙin toka | Ductile Iron | |
| 40*40*15 | 40 | 22 | 3.1 | 2.3 | 35 | 18 | 2.9 | 2.2 |
| 40*40*22 | 64 | 32 | 4 | 3 | 50 | 25 | 3.2 | 2.5 |
| 50*30*22 | 60 | 30 | 4 | 3 | 48 | 24 | 3.5 | 2.5 |
| 50*50*15 | 50 | 30 | 3.5 | 2.6 | 45 | 26 | 3.2 | 2.5 |
| 50*50*22 | 100 | 50 | 6 | 4 | 80 | 40 | 5 | 3 |
| 75*50*22 | 150 | 75 | 9 | 6 | 120 | 60 | 7 | 5 |
| 75*75*22 | 220 | 110 | 14 | 9 | 176 | 88 | 11 | 7 |
| 100*50*22 | 200 | 100 | 12 | 8 | 160 | 80 | 10 | 6.5 |
| 100*100*22 | 400 | 200 | 24 | 15 | 320 | 160 | 19 | 12 |
| 150*150*22 | 900 | 450 | 50 | 36 | 720 | 360 | 40 | 30 |
| 150*150*40 | 850-1000 | 650-850 | 52-65 | 54-70 | _ | _ | _ | _ |
| 300*150*40 | 1200-1500 | 1000-1300 | 75-95 | 77-100 | _ | _ | _ | _ |
| φ50*22 | 80 | 40 | 5 | 4 | 64 | 32 | 4 | 3.2 |
| φ60*22 | 110 | 55 | 6 | 5 | 88 | 44 | 4.8 | 4 |
| φ75*22 | 176 | 88 | 11 | 7 | 140 | 70 | 8.8 | 5.6 |
| φ80*22 | 200 | 100 | 12 | 8 | 160 | 80 | 9.6 | 6.4 |
| φ90*22 | 240 | 120 | 16 | 10 | 190 | 96 | 9.6 | 8 |
| φ100*22 | 314 | 157 | 19 | 12 | 252 | 126 | 15.2 | 9.6 |
| φ125*25 | 400 | 220 | 28 | 18 | 320 | 176 | 22.4 | 14.4 |
| Samfura da Sigogi na Matatun Kumfa na Zirconia | |||||
| Abu | Ƙarfin Matsi (MPa) | Rarrabuwar ƙasa (%) | Yawan Yawa (g/cm3) | Zafin Aiki (≤℃) | Aikace-aikace |
| RBT-03 | ≥2.0 | ≥80 | 0.75-1.00 | 1700 | Don tacewa daga bakin karfe, ƙarfen carbon da babban girman simintin ƙarfe |
| Girman da Ƙarfin Matatun Kumfa na Zirconia | |||
| Girman (mm) | Yawan Gudawa (kg/s) | Ƙarfin aiki (kg) | |
| Karfe na Carbon | Karfe Mai Haɗawa | ||
| 50*50*22 | 2 | 3 | 55 |
| 50*50*25 | 2 | 3 | 55 |
| 55*55*25 | 4 | 5 | 75 |
| 60*60*22 | 3 | 4 | 80 |
| 60*60*25 | 4.5 | 5.5 | 86 |
| 66*66*22 | 3.5 | 5 | 97 |
| 75*75*25 | 4.5 | 7 | 120 |
| 100*100*25 | 8 | 10.5 | 220 |
| 125*125*30 | 18 | 20 | 375 |
| 150*150*30 | 18 | 23 | 490 |
| 200*200*35 | 48 | 53 | 960 |
| φ50*22 | 1.5 | 2.5 | 50 |
| φ50*25 | 1.5 | 2.5 | 50 |
| φ60*22 | 2 | 3.5 | 70 |
| φ60*25 | 2 | 3.5 | 70 |
| φ70*25 | 3 | 4.5 | 90 |
| φ75*25 | 3.5 | 5.5 | 110 |
| φ90*25 | 5 | 7.5 | 150 |
| φ100*25 | 6.5 | 9.5 | 180 |
| φ125*30 | 10 | 13 | 280 |
| φ150*30 | 13 | 17 | 400 |
| φ200*35 | 26 | 33 | 720 |
| Samfura da Sigogi na Matatun Kumfa na Kumfa na Carbon | |||||
| Abu | Ƙarfin Matsi (MPa) | Rarrabuwar ƙasa (%) | Yawan Yawa (g/cm3) | Zafin Aiki (≤℃) | Aikace-aikace |
| RBT-Carbon | ≥1.0 | ≥76 | 0.4-0.55 | 1650 | Karfe mai ƙarancin ƙarfe, ƙarfe mai ƙarancin ƙarfe, da manyan simintin ƙarfe. |
| Girman Matatun Kumfa na Kumfa na Carbon | |
| 50*50*22 10/20ppi | φ50*22 10/20ppi |
| 55*55*25 10/20ppi | φ50*25 10/20ppi |
| 75*75*22 10/20ppi | φ60*25 10/20ppi |
| 75*75*25 10/20ppi | φ70*25 10/20ppi |
| 80*80*25 10/20ppi | φ75*25 10/20ppi |
| 90*90*25 10/20ppi | φ80*25 10/20ppi |
| 100*100*25 10/20ppi | φ90*25 10/20ppi |
| 125*125*30 10/20ppi | φ100*25 10/20ppi |
| 150*150*30 10/20ppi | φ125*30 10/20ppi |
| 175*175*30 10/20ppi | φ150*30 10/20ppi |
| 200*200*35 10/20ppi | φ200*35 10/20ppi |
| 250*250*35 10/20ppi | φ250*35 10/20ppi |
Ana amfani da matatun kumfa na yumbu sosai a cikin hanyoyin sarrafa ƙarfe daban-daban da kuma wuraren tsarkakewa mai zafi mai alaƙa.
1. Simintin ƙarfe na aluminum
Wannan shine babban filin aikace-aikacen su, wanda ya shafi simintin sassan motoci (bulogin silinda, kan silinda, cibiyoyin ƙafafun), sassan sararin samaniya, da bayanan aluminum na jigilar jirgin ƙasa. Suna iya cire oxides, slag inclusions da sauran ƙazanta yadda ya kamata daga aluminum mai narkewa, wanda ke inganta yawan da halayen injina na siminti.
2. Simintin ƙarfe/ƙarfe
Ana amfani da shi wajen samar da ƙarfe mai launin toka, ƙarfe mai ƙarfi, ƙarfe mai ƙarfi da kuma ƙarfe mai ƙarancin ƙarfe, kamar tubalan injin, gadajen kayan aikin injina da sassan injiniyoyi. Suna rage yawan abubuwan da ba ƙarfe ba a cikin ƙarfe/ƙarfe da aka narke, suna rage lahani na siminti kamar busassun ramuka da fashe-fashe, kuma suna ƙara ƙimar ingancin samfuran da aka gama.
3. Simintin ƙarfe mara ƙarfe
Ya dace da tace narkakken ƙarfe na jan ƙarfe, ƙarfe na magnesium, ƙarfe na zinc, da sauransu, kamar ƙera wuraren adana kayan lantarki da na lantarki, kayan haɗi na kayan aiki da sassan ƙira masu kama da siminti. Suna hana ƙazanta daga shafar ingancin saman samfurin da kuma ƙarfin lantarki da na zafi.
4. Sauran maganin narkewar zafin jiki mai zafi
Ana amfani da shi don tacewa da tsarkake ruwa mai zafi kamar gilashin narkakken da yumbu mai haɗe. Suna taka rawa wajen samar da gilashi na musamman da kuma tsarin tsarkakewa kafin a yi amfani da shi a cikin yumbu, wanda ke ƙara daidaito da ingancin kayayyakin ƙarshe.
Tambayoyin da Ake Yawan Yi
Kuna buƙatar taimako? Tabbatar kun ziyarci dandalin tallafinmu don samun amsoshin tambayoyinku!
Mu masana'anta ce ta gaske, masana'antarmu ta ƙware wajen samar da kayan da ba sa jure wa iska tsawon sama da shekaru 30. Mun yi alƙawarin samar da mafi kyawun farashi, mafi kyawun sabis kafin sayarwa da kuma bayan sayarwa.
Ga kowane tsarin samarwa, RBT yana da cikakken tsarin QC don abubuwan da ke cikin sinadarai da halayen zahiri. Kuma za mu gwada kayan, kuma za a aika takardar shaidar inganci tare da kayan. Idan kuna da buƙatu na musamman, za mu yi iya ƙoƙarinmu don daidaita su.
Dangane da adadin da muke bayarwa, lokacin isar da kayanmu ya bambanta. Amma muna alƙawarin jigilar kaya da wuri-wuri tare da garantin inganci.
Hakika, muna bayar da samfurori kyauta.
Eh, ba shakka, barka da zuwa kamfanin RBT da kayayyakinmu.
Babu iyaka, za mu iya samar da mafi kyawun shawara da mafita bisa ga yanayin ku.
Mun shafe sama da shekaru 30 muna yin kayan da ba sa iya jurewa, muna da goyon bayan fasaha mai ƙarfi da kuma ƙwarewa mai yawa, za mu iya taimaka wa abokan ciniki su tsara murhu daban-daban da kuma samar da sabis na tsayawa ɗaya.



















